2024 – Question Course Number and Name MNGT 520 Advanced Production ManagementFrandec Company manufactures assembles and rebuilds material
ADVANCED PRODUCTION MANAGEMENT 674 – 2024
Question
Course Number and Name: MNGT 520 – Advanced Production ManagementFrandec Company manufactures, assembles, and rebuilds material handling equipment used in warehouses and distribution centers. One product, called a Liftmaster, is assembled from four components: a frame, a motor, two supports, and a metal strap. Frandec’s production schedule calls for 5000 Liftmasters to be made next month. Frandec purchases the motors from an outside supplier, but the frames, supports, and straps may be either manufactured by the company or purchased from an outside supplier. Manufacturing and purchase costs per unit are shown.Component Manufacturing Cost Purchase Cost Frame $38.00 $51.00Support $11.50 $15.00Strap $ 6.50 $ 7.50 Three departments are involved in the production of these components. The time (in minutes per unit) required to process each component in each department and the available capacity (in hours) for the three departments are as follows:DepartmentComponent Cutting Milling ShapingFrame 3.5 2.2 3.1Support 1.3 1.7 2.6Strap 0.8 — 1.7Capacity (hours) 350 420 680a. Formulate and solve a linear programming model for this make-or-buy application.How many of each component should be manufactured and how many should be purchased?a. Let FM = number of frames manufactured FP = number of frames purchased SM = number of supports manufactured SP = number of supports purchased TM = number of straps manufactured TP = number of straps purchasedMin 38FM + 51FP + 11.5SM + 15SP + 6.5TM + 7.5TP s.t. 3.5FM + 1.3SM + 0.8TM ? 21,000 2.2FM + 1.7SM ? 25,200 3.1FM + 2.6SM + 1.7TM ? 40,800 FM + FP ? 5,000 SM + SP ? 10,000 TM + TP ? 5,000FM, FP, SM, SP, TM, TP ? 0. Solution: Manufacture PurchaseFrames 5000 0Supports 2692 7308Straps 0 5000
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